Table of Contents
Client Overview
The company operates two dedicated manufacturing plants, excelling in technological components and custom solutions for the automotive industry.
Machine Landscape
- Total Machines: 500+
- Types: CNC and Assembly Line
Challenges
The client faced several significant challenges that hindered operational efficiency:
- Lack of real-time visibility into productivity, availability, quality, and Overall Equipment Effectiveness (OEE).
- Reliance on manual reporting processes, leading to delays and inaccuracies.
- Limited production traceability, making it difficult to track performance effectively.
- Time-consuming data aggregation and conversion into actionable insights.
- Inaccurate asset downtime tracking, complicating maintenance and operational decisions.
Approach
To address these challenges, noxVIEW implemented a Real-time Machine Performance Monitoring System that provided comprehensive visibility into plant and machine efficiencies.
Outcome
The deployment of the centralized monitoring system yielded remarkable results:
- OEE improved by 10%.
- Downtime reduced by 15%.
- Maintenance costs decreased by 25%.
- Wastage reduction of 3.5%.
- EBITA (Earnings Before Interest, Taxes, and Amortization) increased by 2-3%.
Conclusion
By leveraging a centralized monitoring system, the bearing manufacturer achieved enhanced visibility into operations, leading to significant improvements in efficiency, cost savings, and overall profitability.
