Table of Contents
Client Overview
One of the leading privately-held Indian pharmaceutical companies, with a strong presence in Active Pharmaceutical Ingredients (APIs) and Formulations. The company operates 11 manufacturing plants globally and demonstrates a significant commitment to providing high-quality pharmaceutical products worldwide.
Challenges
The client faced several challenges that impeded manufacturing efficiency:
- Disintegrated Process: Lack of integration led to inefficiencies.
- Limited Visibility: No visibility of raw material and semi-finished goods consumption.
- Human Dependency: Highly human-dependent processes prone to errors.
- Paper-Based Processes: Inefficient and cumbersome documentation methods.
- Complex Manufacturing Operations: Semi-finished operation yields added complexity to manufacturing.
Solutions
noxVIEW implemented a Manufacturing Execution System (MES) platform, providing a comprehensive solution that included:
- Error-free automated workflows connected with assets.
- Integration with SAP-HANA for seamless operations and planning.
Number of Rooms/Area Covered:
- Dispensing Booths: 5
- Manufacturing Rooms: 40+
- WIP In-out: 2
- Packaging: 10
Number of Batch Transactions Successfully Processed:
- Batch Transactions: 35,000+
- Saved Batches: More than ₹10 Crore
Results
The implementation of the automated BMR traceability system delivered significant results:
- 100% Guided and Automated Workflow.
- 100% Paperless Operations: Electronic manufacturing records compliant with regulatory needs.
- Error-Free Weighing and Dispensing: Enhanced accuracy in operations.
- 20% Increase in Productivity.
- 18% Increase in Asset Utilization.
- 100% Error-Free Traceability of manufacturing operations, raw material, and semi-finished goods.
- ROI Achieved Within the First Year of operation.
- Enhanced audit compliance, meeting industry regulations.
Conclusion
By adopting the noxVIEW MES platform, the pharmaceutical company transformed its manufacturing processes, achieving remarkable improvements in efficiency, accuracy, and compliance.
