Table of Contents
Client Overview
An innovative and leading provider of energy solutions, offering cables, electric insulation, transformers, and gas meters. With a network of 130+ channel partners, they support diverse industries globally, ensuring efficient and safe operations in over 100 countries.Challenges
The client faced multiple challenges that hindered operational efficiency:- Disintegrated Processes: Lack of integration across different stages of production.
- High Human Dependency: Processes heavily reliant on human intervention, leading to inconsistencies.
- Limited Traceability: Difficulty in tracking components throughout the manufacturing process.
- Time-Consuming Operations: Inefficiencies caused delays in production.
- Low Accuracy: Increased chances of errors in the manufacturing process.
Solution
To address these challenges, the client adopted the noxVIEW Kitting System across 18 lines, which provided direct cost savings of approximately ₹1.5 crore every year. The solution established an ecosystem for traceability of primary, secondary, and tertiary products, utilizing barcoding technology for enhanced tracking.Results
The implementation of the integrated MES solution yielded remarkable results:- Dramatically reduced kitting cycle time, increasing productivity by 600%.
- Achieved 100% mistake-free and guided workflows.
- Enabled significant process optimization.
- Increased traceability throughout the manufacturing process.
- Led to a significant reduction in customer complaints.
- Enhanced asset utilization.
